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CHAPTER 139. AMUSEMENT RIDES AND ATTRACTIONS
ERECTED PERMANENTLY OR TEMPORARILY AT CARNIVALS,
FAIRS AND AMUSEMENT PARKS
Subchap. Sec.
A. REGISTRATION AND INSPECTION 139.1
B. DESIGN AND CONSTRUCTION 139.41
C. OPERATION, MAINTENANCE AND RECORDS 139.71Authority The provisions of this Chapter 139 issued under the Amusement Ride Inspection Act (4 P. S. § § 401419), unless otherwise noted.
Source The provisions of this Chapter 139 adopted April 11, 1986, effective April 12, 1986, 16 Pa.B. 1268, unless otherwise noted.
Cross References This chapter cited in 7 Pa. Code § 139a.1 (relating to scope); 7 Pa. Code § 139a.21 (relating to registration of bungee jumping operations); 7 Pa. Code § 139a.51 (relating to qualifications of jump master); and 7 Pa. Code § 139a.92 (relating to penalties).
Subchapter A. REGISTRATION AND INSPECTION
Sec.
139.1. Scope.
139.2. Definitions.
139.3. Compliance.
139.4. Registration.
139.5. Insurance.
139.6. Itinerary.
139.7. Inspection.
139.8. Inspection affidavits.
139.9. Qualified inspectors.
139.10. Advisory Board.
139.11. Accident reporting.
139.12. Variances.
139.13. Penalties.§ 139.1. Scope.
(a) This chapter prescribes policies and procedures relating to administration of safety standards for installation, assembly, repair, maintenance, use, operation, disassembly and inspection of amusement rides and amusement attractions erected permanently or temporarily at carnivals, fairs and amusement parks in this Commonwealth.
(b) This chapter applies to new and existing amusement rides and attractions subject to the act.
(c) This chapter does not apply to:
(1) An attraction principally devoted to the exhibition of products of agriculture, industry, education, science, religion or the arts.
(2) Single passenger, coin-operated, manually, mechanically, electrically operated rides except where admission is charged for the use of the equipment.
(3) Licensed watercraft regulated by the Fish Commission or the United States Coast Guard.
(4) Aircraft regulated by the Federal Aviation Administration.
(5) Devices, including trains, regulated by the United States Government.
(6) Ski lifts, elevators or rides registered and regulated by the Department of Labor and Industry.
(7) Amusement attractions, and amusement rides regulated by another Commonwealth agency and waterslides, to the extent that they are regulated by the Department of Environmental Resources for water quality, pool design, sanitary facilities, lifeguards and similar features.
Authority The provisions of this § 139.1 issued under: the Amusement Ride Inspection Act (4 P. S. § § 401419); amended under: section 14 of the Amusement Ride Inspection Act (4 P. S. § 414).
Source The provisions of this § 139.1 adopted April 11, 1986, effective April 12, 1986, 16 Pa.B. 1268; amended July 31, 1987, effective August 1, 1987, 17 Pa.B. 3202. Immediately preceding text appears at serial page (107822).
§ 139.2. Definitions.
The following words and terms when used in this chapter, have the following meanings unless the context clearly indicates otherwise:
ActThe Amusement Ride Inspection Act (4 P. S. § § 401419).
Amusement attractionA building or structure around, over or through which people may move or walk, without the aid of a moving device integral to the building or structure, that provides amusement, pleasure, thrills or excitement. The term does not include an enterprise principally devoted to the exhibition of products of agriculture, industry, education, science, religion or the arts.
Amusement parkA tract or area used principally as a location for permanent amusement structures or rides.
Amusement rideA device that carries or conveys passengers along, around, or over a fixed or restricted route or course, or within a defined area, for the purpose of giving its passengers amusement, pleasure, thrills, or excitement.
ASTMAmerican Society for Testing Materials.
ASTM StandardsASTM Standards on Amusement Rides and Devices F698-83, F747-82, F770-82, F846-83, F853-83 and F893-84, published October 1984, in pamphlet format in the Annual Book of ASTM Standards.
BoardThe Amusement Ride Safety Advisory Board.
CarnivalAn itinerant enterprise consisting principally of temporary amusement structures or mechanical rides.
DepartmentThe Department of Agriculture of the Commonwealth.
FairAn enterprise principally devoted to the periodic and recurring exhibition of products of agriculture, industry, education, science, religion or the arts that has one or more amusement rides or attractions operated in conjunction therewith in either temporary or permanent structures.
InspectionInspection by a qualified certified inspector of an amusement ride, device or attraction for compliance with the act and this chapter.
Kiddy rideAn amusement ride or attraction designed for use by children up to 12 years of age.
Major modificationA change in either the structural or operational characteristics of the ride or device which will alter its performance from that specified in the manufacturers design criteria.
Major rideAn amusement ride or attraction that is not a kiddy ride.
National Electrical CodeThe National Electrical Code NFPA No. 70-1984 as revised, amended or corrected.
New amusement ride or attractionAn amusement ride or attraction of a design not preivously operated in this Commonwealth and for which no regulations have been adopted.
OperatorA person actually engaged in or directly controlling the operation of an amusement ride or attraction.
OwnerA person who owns an amusement ride or attraction, or the lessee if the amusement ride or attraction is leased. The term excludes the Commonwealth or its political subdivisions.
Permanent structureA structure, enclosure or arrangement of parts, used or intended to be used, for or as an amusement ride or attraction, that is erected to remain a lasting part of the premises.
Qualified inspectorA person certified by the Department who by education, training or experience is knowledgeable with amusement ride operating manuals and the psychological effects a ride has upon a passenger. The person shall also be experienced in the erection and dismantling of amusement rides and shall be familiar with the specific equipment with that particular operator.
SecretaryThe Secretary of the Department.
Serious injuryPermanent or prolonged impairment of the body in which part of the body is made functionally useless or substantially reduced in efficiency.
Temporary structureA structure, enclosure or arrangement of parts used, or intended to be used, as an amusement ride or attraction that is relocated from time to time with or without disassembly.§ 139.3. Compliance.
(a) Owners and ride operators operating amusement rides or attractions in this Commonwealth shall comply with this chapter.
(b) An amusement ride or attraction which is not in compliance with this chapter may not be used or occupied except as provided in subsection (c).
(c) Where only individual units of a ride, such as cars, seats or other carriers are defective and not in complaince with this chapter, the units shall either be removed from the operating area of the ride or shall be taken out of service and clearly marked with a sign reading Out of Service if the defects or removal do not jeopardize the safety of the entire ride or attraction.
§ 139.4. Registration.
(a) An owner intending to operate or use an amusement ride or an amusement attraction in this Commonwealth during a calendar year shall register with the Department prior to operation.
(b) An amusement ride or attraction which has undergone major modification shall be registered and inspected by a qualified inspector before its operation for use by the public.
(c) Registration includes the following:
(1) Owners name, address and telephone number.
(2) Type of activity, park, carnival or fair.
(3) List of each ride or attraction by ride name, manufacturers name and serial number.
(4) Name of owners insurance company.
Cross References The provisions of this § 139.5 issued under the Amusement Ride Inspection Act (4 P. S. § § 401419); amended under: section 14 of the Amusement Ride Inspection Act (4 P. S. § 414).
Source The provisions of this § 139.5 adopted April 11, 1986, effective April 12, 1986, 16 Pa.B. 1268; amended July 31, 1987, effective August 1, 1987, 17 Pa.B. 3202. Immediately preceding text appears at serial page (107825).
Cross References This section cited in 7 Pa. Code § 139a.21 (relating to registration of bungee jumping operations).
§ 139.6. Itinerary.
The owner or operator of an amusement park, carnival, fair, or other itinerant amusement ride or attraction registered with the Department shall file an itinerary with the Department no less than 15 days prior to the operation of a ride or attraction for use by the public in this Commonwealth. The itinerary shall include the following:
(1) The name of the amusement ride or attraction owner.
(2) The park owner.
(3) The carnival, fair or activity sponsor.
(4) The address and telephone number of the activity site.
(5) The dates open to the public.
This section cited in 7 Pa. Code § 139a.26 (relating to cranes).
§ 139.8. Inspection affidavits.
(a) The owner or lessee shall file a written affidavit with the Department, affirmed by a qualified inspector, that the amusement ride or attraction complies with the act and this chapter. The affidavit shall be filed for each amusement ride and attraction which is to be operated for use by the public.
(b) The affidavit shall be filed by mail within 48 hours of the inspection, and a copy shall be available upon request at the ride or attraction site when the ride is being operated for public use.
(c) The owner of the amusement ride or attraction shall post a notice advising the public of compliance with the act. The notice shall be posted at a place readily observed by the public and shall consist of a sign made of substantial and, if exposed to the elements, of weatherproof material with bright green background and white lettering. The size of the letters may not be less than 1/2 inch in height and 1/8 inch width stroke reading:
THIS RIDE (OR ALTERNATETHE RIDES IN THIS PARK, CARNIVAL, FAIR, ETC.) HAS BEEN INSPECTED AS REQUIRED BY THE PENNSYLVANIA AMUSEMENT RIDE INSPECTION ACT.
§ 139.9. Qualified inspectors.
(a) It is the policy of the Department to accept voluntary registration of an individual or an agency registration of an individual if there is acceptable evidence that the individual has a thorough working knowledge of pertinent statutes relating to amusement rides and attractions and this chapter.
(b) The Department will hold examinations as qualified amusement ride/attraction inspectors, at times determined by the Department. Persons desiring to take the examination shall forward their applications to the Department, on forms provided by the Department, in a reasonable time prior to the day of examination and include a fee of $50 for a 3-year certification period.
(c) Only applicants who meet the Departments requirements for education, training and are experienced in the erection and dismantling of amusement rides will be permitted to take the examination. The examination will consist of two parts, class I and class II, and those found competent through examination will be awarded a certificate and a credential card authorizing them to inspect amusement rides/attractions according to a listing maintained by the Department for each class. A certified inspector does not become an employe, agent or authorized representative of the Department, nor may he represent himself to be.
(d) Credential cards will be issued for a 3-year period. Credential cards will be renewed for 3 years following written application to do so, and upon Department confirmation that the applicant has been active in the inspection of amusement rides and has attended an industry sponsored school, such as the A.R.E.A. Safety and Maintenance Seminar or its equivalent, during the 3-year period. If an applicant for credential card renewal has not remained sufficiently active in the inspection of amusement rides, reexamination may be required.
(e) Credential cards will be issued in the name of the inspector identifying the scope of the inspectors authority, such as being limited only to specific owners of equipment. Separate cards are required for each affiliatation or for independent status.
(f) The Secretary may suspend a credential card for cause, but no certificate may be revoked until the inspector has been granted a hearing.
§ 139.10. Advisory Board.
(a) For the purpose of advising the Secretary when determining factual interpretations amending or repealing this chapter and for evaluating petitions for exception or variance from this chapter, the Governor will appoint an Advisory Board on Amusement Ride/Attraction Safety consisting of nine members. Members will include the following:
(1) A representative of the amusement ride manufacturers.
(2) The President of the Pennsylvania State Showmans Association.
(3) The Chairman of the Pennsylvania Amusement Park Association.
(4) The President of the Pennsylvania Amusement Park Association.
(5) The President of the Pennsylvania County Fairs Association.
(6) A mechanical engineer.
(7) Two public representatives.
(8) The Secretary, who will be designated by the Governor as the Chairman.
(b) The Board will be known as the Amusement Ride Safety Advisory Board.
This section cited in 7 Pa. Code § 139a.57 (relating to site operating manual).
§ 139.12. Variances.
Where the literal application of this chapter may cause undue hardship, the affected party may file a written request for relief with the Secretary. The petition shall set forth in detail the grounds upon which the request is based and whether or not a personal hearing is desired. The Secretary may, upon application, grant exceptions or variances but only where it is clearly evident that it is needed to prevent undue hardshipthat is, financial, and the likeexisting conditions prevent practical compliance and where it is clearly evident that reasonable safety is assured.
§ 139.13. Penalties.
(a) Civil penalties. A person who willfully or repeatedly violates the act or this chapter is subject to a civil penalty not to exceed $2,000 for each violation.
(b) Criminal penalties. An owner or lessee of an amusement ride or attraction who willfully violates the act or this chapter where the violation causes death to a member of the public exposed to the violation, commits a misdemeanor of the third degree and shall, upon conviction, be sentenced to pay a fine not exceeding $2,500 or to a term of imprisonment not exceeding 1 year, or both. If the conviction is for a violation committed after a first conviction, the offender shall be sentenced to pay a fine not exceeding $5,000 or to a term of imprisonment not exceeding 1 year, or both.
(c) False representation. A person who knowingly makes a false statement, representation or certification in an application, record, report, plan or other document filed or required to be maintained under the act commits a misdemeanor of the third degree and shall, upon conviction, be sentenced to pay a fine not exceeding $2,500 or to a term of imprisonment not exceeding 6 months, or both.
Subchapter B. DESIGN AND CONSTRUCTION
Sec.
139.41. General.
139.42. Structures.
139.43. Passenger-carrying rides.§ 139.41. General.
(a) Manufacturers and fabricators of amusement rides and attractions shall design and construct the amusement rides, devices, and structures to carry all loads safely and to withstand normal stresses to which they may be subjected. Structural materials and construction of rides and attractions shall conform to recognized engineering practies, procedures, standards and specifications. This information shall also be furnished by the owner or operator for existing rides and attractions if required by the Department. Stress analysis and other data pertinent to the design, structure, factors of safety or performance characteristics shall be in accordance with accepted engineering practices.
(b) Manufacturers and fabricators of amusement rides and attractions shall comply with ASTM Standards concerning amusement rides and devices as they pertain to manufacturer responsibilities for equipment design, testing, erection, operation maintenance and inspections. ASTM Standards, October 1984, and subsequent amendments are incorporated by reference.
(c) Owners of existing amusement rides, and attractions are responsible for obtaining the required construction maintenance and operational information from the manufacturer if available.
§ 139.42. Structures.
(a) Permanent buildings, enclosed structures and rides intended to be used for or as an amusement ride or amusement attraction shall be constructed to conform to the requirements of fire and panic regulations at 34 Pa. Code Chapters 4959 (relating to administrationbuildings; general requirementsbuildings; A-1 assembly; division A-2 assembly; division A-3 assembly; group B educational; division C-2 hotels, motels, apartment buildings, etc.; division C-3 small group habitation; division C-4 single exit apartments; division D-0 ordinary commercial, industrial, office) and shall have posted therein a certificate of occupancy issued by the Secretary of the Department of Labor and Industry.
(b) Temporary buildings intended to be used for or as an amusement ride or attraction that are relocated from time to time, with or without disassembly, shall conform to the following:
(1) Be noncombustible or 1 hour flame-retardant.
(2) Be provided a minimum of two exits reasonably remote from each other. Exits, including access to exits, shall be illuminated and marked and exit doors be equipped with panic hardware and open outward and lead directly to the outside. Required travel distance from one point may be no more than 75 feet.
(3) Be provided with an emergency lighting system which shall be activated by U. L. approved smoke detectors.
(4) Have access to the means of egress marked by readily visible signs in cases where it is not immediately visible to the passengers.
(5) Conform interior finishes to the fire prevention requirements of § 139.75(d) (relating to fire protection and prevention) which deal with fabric hazards constituting part of a passenger-carrying amusement ride.
This section cited in 7 Pa. Code § 139.71 (relating to general requirement).
Subchapter C. OPERATION, MAINTENANCE AND RECORDS
Sec.
139.71. General requirement.
139.72. Erection/disassembly of amusement rides and attractions.
139.73. Electrical system and equipment.
139.74. Temporary wiring.
139.75. Fire protection and prevention.
139.76. Ride operators and attraction attendants.
139.77. Maintenance of amusement rides and attractions.
139.78. Rebuilt and modified rides.
139.79. Records.§ 139.71. General requirement.
(a) Owners and operators of amusement rides, devices and structures shall use ASTM Standards on Amusement Rides and Devices as they pertain to owner/operator responsibilities for equipment erection, testing, operation, maintenance and inspection. ASTM Standards, October 1984, and subsequent amendments, are incorporated by reference.
(b) Air compressors and hydraulic equipment shall be inspected under § 139.43(13) (relating to passenger-carrying rides).
§ 139.72. Erection/disassembly of amusement rides and attractions.
The owner shall cause each amusement ride, device or attraction to be erected in accordance with the manufacturers recommendations as provided for in ASTM Standards.
(1) Lighting. Amusement rides, access thereto, and means of egress therefrom shall, while in operation or occupied, be provided with illumination by natural or artificial means sufficient to guard against injuries to the public.
(2) Proximity to high voltage lines. Amusement rides shall be located at least 10 feet from suspended high voltage lines.
(3) Ride entry and discharge. Safe and adequate means of normal entry and normal discharge from each ride shall be provided.
(i) At least two unrestricted means of egress remote from each other shall be provided from each floor, tier, room or balcony in structures which house amusement rides.
(ii) Access to the means of egress shall be marked by readily visible signs in all cases where it is not immediately visible to the passengers.
(iii) No means of egress shall be less than 22 inches in width.
(iv) The width of a stairway shall be taken as the length of the treads between stringers. The width of a doorway shall be taken as the width of the door.
(v) The maximum travel distance from the most remote point in a room or enclosed space to an exit may not be greater than the following:
(A) One hundred fifty feet in unsprinklered construction.
(B) Two hundred feet in sprinklered construction.
(C) Seventy-five feet in dead ends.
(vi) Means of access and egress shall have protection from adjacent hazards and protection from falling by use of rails, enclosures or similar means.
(vii) Means of access and egress shall be free from debris, obstructions, projections and slipping, tripping and other hazards.
(viii) The head clearance in passageways may not be less than 7 feet.
(ix) Means of access or egress shall have either stairways or ramps and connecting landings or platforms where the public enter or leave an amusement ride that is above or below grade.
(x) Stairways, passageways, ramps, landings or platforms may not be less than 22 inches in width for single lane passage or 44 inches for double lane passage. Landings or platforms may not be less than 3 feet long measured in the direction of travel.
(xi) Stair treads shall be at least 9 inches deep, exclusive of nosing, and the rise may not exceed 8 inches. Between two connecting levels the treads shall be uniform depth and the risers shall be of uniform height. The slope of ramps may not exceed one in ten except that when nonslip surfaces are provided.
(xii) Handrails shall be provided on both sides of all stairways of four or more risers connecting adjoining levels whose difference in elevation is 30 inches or more.
(xiii) Handrails shall be at least 30 inches and no more than 34 inches above the surface of step treads and 42 inches above the landings, platforms, runways and ramps which are 4 feet or more in height or are adjacent to dangerous equipment or areas over deep water.
(xiv) The distances between handrails may not be less than 18 inches for single lane passage and 36 inches for a double lane passage.
(xv) One intermediate rail spaced equal distance from handrail and base or equivalent construction to prevent a passenger from falling through the handrails shall be provided with all handrails.
(xvi) Stairways and ramps requiring handrails which are more than 8 feet wide shall be provided with railings dividing the widths into not more than 8 feet, and not less than 22 inches in width.
§ 139.73. Electrical system and equipment.
(a) Amusement rides and attractions where restoration of electrical power could create a hazard shall be provided with a magnetic disconnect switch.
(b) An electrically operated amusement ride not designed to be controlled by the passenger shall be provided with an emergency stop switch placed within easy reach of the operator. A second back updead man, timer or safety switch, wired in series with the primary start/stop switch, shall be added to kiddie rides to provide added safety from unauthorized starting of the device. The safety switch shall be de-energized at the end of each ride cycle by the operator.
(c) Where electrical distribution and transmission lines have not been de-energized or where special insulating barriers to prevent physical contact with the lines have have not been erected, a person shall be designated to give timely warning for all maneuvers of equipment, ride structures and machinery operated proximate to the lines so that ample clearance is maintained.
(d) Electrical wiring and equipment located outdoors shall be of such quality and so constructed or protected that exposure to weather will not interfere with its normal operation.
(e) Electrical transformer stations shall be properly enclosed and proper warning signs shall be posted.
(f) Outlets of more than 120 volts shall be clearly marked to show their voltage.
(g) Services shall be installed in conformance with Article 230 of the National Electrical Code (NFPA70-1984) and as subsequently amended.
(h) Temporary electrical power and lighting installation shall be permitted during periods of construction, remodeling or demolition activities. Temporary electrical power and lightings shall be permitted for a period not to exceed 90 days when associated with operating amusement rides or attractions.
§ 139.74. Temporary wiring.
(a) Feeders shall be provided with overcurrent protection in accordance with the load imposed and conductor size as specified in Article 240 of the National Electrical Code (NFPA70-1984) and as subsequently amended.
(b) Branch circuits shall originate in an approved power outlet or panelboard. Conductors shall be permitted within multiconductors. Conductors shall be protected by overcurrent devices at their rated capacity.
(c) Receptacles shall be of the grounding type. Unless installed in a complete metallic raceway, branch circuits shall contain a separate equipment grounding conductor and all receptacles shall be electrically connected to the grounding conductor.
(d) Bare conductors or earth returns may not be used for the wiring of a temporary circuit.
(e) Suitable disconnecting switches or plug connectors shall be installed to permit the disconnection of ungrounded conductors of a temporary circuit.
(f) Lamps for general illumination exclusive of decorative or festoon lighting shall be protected from accidental contact or breakage. Protection shall be provided by elevation of at least 7 feet from a normal working surface or by a suitable fixture or lamp-holder with a guard.
(g) Temporary wiring over 600 volts shall be permitted during periods of construction, tests, experiment or emergency. A less permanent class of wiring and equipment shall be permitted than would be required for permanent installations.
(h) Suitable fencing, barriers or other effective means shall be provided to prevent access of other than authorized and qualified personnel to temporary wiring over 600 volts.
(i) Temporary wiring over 600 volts shall be removed immediately upon completion of construction or purpose for which the wiring was installed.
(j) Temporary electric wiring, if suspended, shall be supported so that its protective insulation will not be damaged.
(k) Overcurrent protection devices may not be installed in neutral or grounding conductors.
(l) Where electrical power is supplied for an amusement ride by a generating system, the generator and equipment shall be properly grounded.
(m) Receptables and attachment plugs shall be of the grounding type.
(n) Electrical installations and each electrically powered amusement ride shall be effective as to noncurrent carrying metal parts which may become energized and which are exposed to contact by personnel. The path to ground from circuits, equipment and conductor enclosures shall:
(1) Be permanent and continuous.
(2) Have ample carrying capacity to conduct currents liable to be imposed on it.
(3) Have impedance, as evidenced by testing, sufficiently low to limit the potential above ground and to facilitate the operation of the overcurrent devices in the circuit.
(o) Grounding which does not have a resistance to ground of 25 ohms or less as evidenced by testing shall be augmented by additional electrodes as needed spaced not less than 6 feet apart.
(p) Temporary electrical lines placed at ground level shall be of the S or equivalent type and be adequately insulated and protected in areas of vehicular or pedestrian traffic so as to provide the maximum public safety.
§ 139.75. Fire protection and prevention.
(a) Approved U. L. fire extinguishers shall be provided at gas driven rides and otherwise where necessary to secure reasonable and adequate protection from fire hazards.
(b) Flammable waste, such as oily rags or other flammable materials, shall be placed in covered metal containers which shall be kept in easily accessible locations. The containers may not be kept at or near exits.
(c) Gasoline and other flammable liquids and flammable gases when stored shall be kept in reasonably cool and ventilated places. The liquids shall be in approved containers. Smoking and the carrying of lighted cigars, cigarettes, or pipes is prohibited in an area where liquids or gases are stored or are transferred from one container to another.
(d) Fabrics constituting part of an amusement ride shall:
(1) Conform to the following requirements, based on tests conducted in accordance with the requirements of ASTM-E-84:
(i) Flame spread rating of 0 to 75.
(ii) Smoke development of 0 to 450.
(2) Conform to the requirement of vertical burn test as follows:
(i) The average burn length may not exceed 8 inches.
(ii) The average flame time after removal of the flame source may not exceed 15 seconds.
(iii) Drippings from the test specimen may not continue to flame for more than 15 seconds.
(e) All parts of amusement rides and attractions shall be maintained in a clean condition.
Cross References This section cited in 7 Pa. Code § 139.42 (relating to structures).
§ 139.76. Ride operators and attraction attendants.
(a) The ride operator shall operate the ride, device or attraction as follows:
(1) The ride operator shall be at least 16 years of age as specified in the Child Labor Law (43 P. S. § § 4171).
(2) On rides involving exposure to water to the extent that accidental drowning could occur, at least one person who is trained in life saving techniques shall be available on the premises at all times during operating hours.
(3) The operator shall operate one ride at a time.
(4) The operator may not opeate a ride while under the influence of alcohol or drugs.
(5) The operator shall be in the immediate vicinity of the operating controls during operation and no other person shall be permitted to handle the controls during normal operation. This paragraph does not apply to amusement rides designed to be operated or controlled safely by a passenger.
(b) The operator shall lock-out the electrical disconnect switch when restoration of electrical power to an amusement ride or attraction could create a hazard to persons during the performance of maintenance, repair, inspection or an emergency evacuation of persons, and ensure that it remains locked out until restoration of power will not create a hazard.
§ 139.77. Maintenance of amusement rides and attractions.
(a) Maintenance program. The owner of an amusement ride or attraction shall implement a program of maintenance, testing and inspection, based on manufacturers recommendations, providing for the duties and responsibilities necessary in the care of each amusement ride or attraction. The maintenance program shall include a check list to be made available to the person performing the regularly scheduled maintenance. The maintenance program shall include, but is not limited to, the ASTM Standards for the operation, maintenance, testing and inspections.
(b) Identification and rating plates. Manufacturers identification information affixed to the ride or attraction shall be maintained in a readily visible and legible condition at all times to the inspector.
(c) Wire rope.
(1) Wire rope shall be thoroughly examined. Wire rope found to be damaged shall be replaced with new rope of proper design and capacity as per manufacturers date tag. If failure of the rope would affect safety of the ride or attraction and its passengers any of the following conditions will be cause for rope replacement:
(i) In running ropes, six randomly distributed broken wires in a rope lay, or four broken wires in one strand of a rope lay. A rope lay is the length along the rope in which one strand makes a complete revolution around the rope.
(ii) In pendants or standing ropesropes bearing the entire load and subject to constant pressure and surge shocksevidence of more than one broken wire in one rope lay.
(iii) Abrasion, scrubbing or peening causing loss of more than 1/3 of the original diameter of the outside individual wires.
(iv) Severe corrosion.
(v) Kinking, crushing, birdcaging or other damage resulting in distortion of the rope structure.
(vi) Heat damage.
(vii) Reduction from nominal diameter of more than 6.0%. Marked reduction in diameter indicates deterioration of the core resulting in lack of proper support for the load carrying strands. Excessive rope stretch or elongation may be an indication of internal deterioration.
(viii) Bird-caging or other distortion resulting in some members of the rope structure carrying more load than others.
(ix) Noticeable rusting or development of broken wires in the vicinity of attachments. If the condition is localized in an operating rope, the section in question can be eliminated by making a new attachment. This may be done rather than replacing the entire rope.
(2) Wire ropes used to support, suspend, bear, or control forces and weights involved in the movement and utilization of tubs, cars, chairs, sets, other carriers, the sweeps, or other supporting members of a ride or attraction may not be lengthened or repaired by splicing.
(3) Mechanical devices that brake, control, or come in contact with wire rope, such as rollers, drums and sheaves shall be examined to ensure cleanliness and safe condition. Mechanical devices with broken chips, undue roughness or uneven wear shall be replaced immediately.
(d) Wood components. Footings, splices, uprights, track timers, ledgers, sills, laps, bracing, flooring and all other wood components of rides, attractions and structures shall be inspected for deterioration, cracks or fractures. Emphasis shall be given to insuring tight nails, bolts, lag bolts and other fasteners. When wood piling requires replacement, ground level concrete piers shall be used. Wood members found to be defective shall be removed and replaced with material of equal or greater strength and capacity. Repairs and replacements to fixed roller coasters shall be made in accordance with the recommendations of the manufacturer.
(e) Articulations and bearings.
(1) The articulating pinions, frames, sweeps, eccentrics and other mechanical members shall be inspected for wear, out-of-round, cracks and other signs of deterioration, and shall be kept in good repair.
(2) Main center spindles shall be tested by nondestructive methods according to the manufacturers specifications. Test results shall list the date of the test, name of the ride owner and serial number or identification number of the device.
(3) Bearing surfaces, ball joints and other single or multiple direction mechanical surfaces shall be kept well lubricated, clean and inspected for out-of-round or out-of-spherical and shall be kept in good repair.
(4) Gear alignment and gear drives shall be kept in good repair.
(5) Motor wiring, general service circuitry, decorative wiring and festoon wiring shall be inspected for signs of deterioration such as cracking. Secure tape repairs may be used; however, use of tape repairs shall be kept to a minimum. Wire clips on articulating devices shall be kept in good repair, and particular attention shall be paid to wires at elbows and at the end of articulating devices during inspections.
(6) Retaining, restraining and containing devices shall be inspected to insure they can continuously fulfill their function. Worn and damaged areas shall be repaired immediately or shall be immediately replaced.
(7) The hydraulic system shall be checked for leaks, damaged pipes and worn or deteriorated hoses.
(8) A record of each inspection, test and maintenance shall be made immediately upon completion of the inspection/test and shall indicate those components subjected to special examination, such as x-ray, liquid penetrant, magnetic particle or ultrasonic testing and the dates the examinations were performed. The record shall also include breakdowns or repairs and violations of this chapter with action taken to rectify the violation. The record shall be kept and made available to the Department and qualified inspector for at least 1 year. Additional retention periods for this documentation may be advisable.
§ 139.78. Rebuilt and modified rides.
(a) Major modifications. An amusement ride which is subjected to major modifications shall be:
(1) Re-identified by a different name or identification number, or both.
(2) Subject to the act and this chapter as if it were a new ride not previously used.
(b) Repairs.
(1) Repairs and replacement of materials shall be performed according to the requirements for new construction and as specified by the manufacturer.